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通過連接個性化服務將3D掃描和少批量定制合二為一
2018-05-22 15:16:49

在倍加福展臺上,德國漢諾威工業(yè)展的觀眾體驗了“專屬數(shù)字化畫像”與“個性化少批量定制”相結合的最新技術。觀眾可進行個體3D掃描,將立體畫像躍然紙上,登上雜志封面,還可以通過數(shù)字雙胞胎模擬金屬板材折彎機的生產(chǎn)過程,并根據(jù)各種原材料的不同特性對結果進行優(yōu)化。

different characteristics of all kinds of materials to optimize a result.
As part of the "solution garden", the company has exhibited two new exhibits in the exhibition, and its integration process conforms to the industry 4.0 standard.

作為“解決方案園”的一部分,倍加福在展會上展出了兩款新展品,其集成工藝均符合工業(yè)4.0標準。

該公司秉承“連接個性化服務”理念,擁有第一手小批量定制經(jīng)驗。
觀眾紛紛步入倍加福體驗區(qū)進行個體3D掃描。體驗區(qū)四周布置有6個高精度的R2000系列二維LiDAR傳感器,可對觀眾從頭到腳進行三維掃描,并獲取個人輪廓測量數(shù)據(jù),存儲于倍加福子公司Neoception運營的NeoNeon數(shù)據(jù)云上。這些數(shù)據(jù)會轉換為圖像并刊登到展會個性化雜志封面上,也可為全球范圍內做進一步3D圖像處理提供強有力的數(shù)據(jù)基礎。

personal profile measurement data, stored in the pepperl + fuchs subsidiary NeoNeon Neoception operation data cloud. These data will be converted into images and published on the cover of the personalized magazine of the exhibition, which will also provide a strong data base for further 3D image processing worldwide.

通過“數(shù)字雙胞胎”,觀眾可使用柔性金屬板來配置其選擇的產(chǎn)品,這些數(shù)據(jù)將被傳送至奧地利制造商Salvagnini的一臺金屬板折彎機上,該折彎機會立即開始生產(chǎn)該產(chǎn)品。

Through "digital twins", the audience can use the flexible metal plates to configure their choice of products, these data will be transmitted to the Austrian manufacturer Salvagnini a metal plate bending machine, the bending opportunity immediately began to produce the product.

為了在無彎曲測試的情況下進行少批量定制,必須針對每批材料對工藝進行優(yōu)化,因為金屬板材的彎曲性能可能會產(chǎn)生很大差異。在金屬板彎曲過程開始時即對金屬板的實際情況進行分析,并使用林茨制造中心(LCM)開發(fā)的數(shù)字化雙胞胎進行對齊,然后計算調整參數(shù),并在進行彎曲時將其傳送至機器。

In order to do less mass customization without bending test, the process must be optimized for each batch of materials, because the bending performance of the metal sheet can be very different. At the beginning of the sheet metal bending process is to analyze the actual situation of metal plate, and the use of linz manufacturing center (LCM) development of digital twins are aligned, and calculation parameters, and when to bend to be sent to the machine.

倍加福制造的感應定位系統(tǒng)和超聲波傳感器在實現(xiàn)材料加工工藝優(yōu)化的過程中起到十分重要的作用。為了實現(xiàn)高效的質量控制,使用倍加福Smart Runner Matcher系列的光學傳感器對成品輪廓進行測量。

The sensor positioning system and ultrasonic sensor are very important in the process of material processing optimization. In order to achieve effective quality control, the optical sensor of the multiplier Smart Runner Matcher series is used to measure the finished contour.
 

 

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